The working principle of a horizontal mixer with a heating function is primarily based on its unique structure and the synergy of the heating elements. Below is a detailed explanation of how the equipment works:
1. Basic Structure
A horizontal mixer typically consists of a horizontal cylinder, a single-axis rotating blade, a heating device, a transmission mechanism, and a control system. The horizontal cylinder is equipped with single-axis reverse blades set at specific angles to circulate and stir the material in both axial and radial directions.
2. Working Principle
Material Mixing: When the mixer is started, the single-axis rotating blades rotate in opposite directions. This rotation causes the material to perform a compound movement in the horizontal cylinder. On one hand, it rotates counterclockwise (or clockwise) along the inner wall of the cylinder, and on the other, it flips left and right under the blade's influence. This movement ensures continuous circulation and interlaced shearing of the material, resulting in rapid and uniform mixing.
Heating Function: The heating device is typically located in the interlayer of the mixer barrel and uses elements such as electric heating pipes combined with heat transfer oil or magnetically controlled electric heat sources. These elements regulate the temperature and duration to meet the heating requirements of the materials. This allows the mixer to process materials that require heating, such as plastics, food, and chemicals, thereby expanding its range of applications.
Control System: The control system adjusts parameters like mixing speed, heating temperature, and duration. By precisely managing these settings, the system ensures consistent product quality and process stability.
3. Features and Advantages
- Efficient Mixing: The rotating blade design enables materials to be mixed quickly and uniformly, improving production efficiency.
- Uniform Heating: The heating device ensures even heat distribution during mixing, preventing localized overheating or underheating.
- High Controllability: The control system allows precise adjustment of various parameters, enabling the mixer to adapt to different material characteristics.
- Wide Range of Applications: The horizontal mixer is suitable for various materials and processes, including mixing and heating in industries such as plastics, food, chemicals, and feed.
In summary, the horizontal mixer with a heating function achieves rapid and uniform mixing and heating through its unique structure and the synergistic effect of its heating elements. This equipment has broad application prospects and significant market demand across multiple industries.
