Sponge Crushing Machine Features
This machine operates fully automatically with an intelligent control system, requiring only one operator for supervision. It features a customized rotor design with special alloy blades, optimized for the soft and porous characteristics of rubber and sponge to avoid material wrapping and blockage. The crushing particle size is adjustable from 5mm to 50mm, meeting different recycling and reprocessing requirements. Powered by a 15KW high-efficiency motor, it achieves a processing capacity of 500-1500kg per hour. The machine adopts a heavy-duty steel frame structure, ensuring strong stability during long-term continuous operation. It is also equipped with an automatic overload protection system that stops the machine immediately when foreign objects are detected, preventing equipment damage. All contact parts with materials are treated with anti-wear coating, extending the service life of components.
Recycling & Material
What we use in production
PP strapping material
PE film material
denim fabric scrap
PU foam material
Features
The TLV series plastic crusher is easy to operate, with a simple blade replacement process. The wide flat-knife structure is suitable for crushing sponge, large-volume thin materials, packing tape, sound insulation cotton, and more.
The machine includes an electric control safety design, and the feeding hopper has a double-layer structure filled with soundproofing material.
The motor is equipped with an overload protection device, and the power supply system is designed for safety, environmental protection, power saving, and durability.
The feeding hopper features an optimized design with special anti-rust treatment to prevent material leakage and contamination during crushing.
High-strength steel screws are used to secure the blade and tool holder, providing strong load-bearing capacity.
The sponge crushing machine can be customized with a cooling system function.
Technical parameters
|
Model |
Crushing chamber size(mm) |
Crushing Ability (kg/h) |
Motor Power (kw) |
Fixing Cutter (pcs) |
Flexible Cutter (pcs) |
Mechanical Dimension(mm) |
Weight (kg) |
|
TLV6032 |
600x320 |
100-200 |
15 |
4 |
6 |
1100x1080x1435 |
650 |
|
TLV8350 |
830x500 |
300-600 |
30 |
4 |
6 |
1560x1640x2160 |
2000 |
|
TLV1060 |
1030xx600 |
400-1000 |
45 |
4 |
6 |
1900x1890x2650 |
2400 |
|
TLV1265 |
1220x650 |
500-1300 |
55 |
4 |
6 |
2050x2250x2790 |
2800 |
|
TLV1283 |
1220x830 |
800-1800 |
75 |
4 |
6 |
3000x2320x3250 |
6300 |
Details
Crushing Chamber
The crushing chamber uses a stepped tool rest for stronger cutting force, with adjustable blade gaps and a thickened build to cut down on noise and vibration.
Screen
The thickened screen supports customized hole sizes for uniform discharging and can be taken apart and replaced quickly.
Motor
The premium pure copper core motor provides strong and stable power, has good heat dissipation and works for long hours without issues.
Pulley
The large-diameter pulley enables steady high-speed operation with high concentricity and a long working life.
Feeding Hopper
The large-caliber feeding hopper is fitted with a thickened splash-proof baffle to avoid material splashing and boost feeding efficiency.
Safety Switch
The safety switch stops the machine at once when the cabinet is opened, keeping operators safe.
Control Switch
The control switch has a clear display for easy real-time monitoring and simple maintenance.
Electrical Components
The electrical components adopt reliable brand parts with multiple safety protections to keep the equipment running stably.
Bearing
High-precision bearings ensure great concentricity and wear resistance, extending the overall service life of the equipment.
Application Scenarios
Rubber Sponge Recycling Plants: Ideal for crushing waste rubber sponges, foam rubber scraps and used sponge cushions into recyclable particles.
Automotive Industry: Suitable for processing waste automotive rubber seals, sponge interior trims and rubber mat scraps generated during production.
Furniture Manufacturing: Applicable for crushing sponge leftover materials from sofa, mattress and chair production, realizing material reuse.
Industrial Rubber Product Factories: Capable of crushing defective rubber products, rubber sheet scraps and EVA foam scraps into raw material particles for secondary processing
fAQ
What types of rubber and sponge can it handle?
It works with foam rubber, EVA sponge, synthetic rubber, rubber seals and various rubber sponge scraps.
How to adjust the crushing particle size?
You can adjust the particle size by replacing the screen with different apertures; the operation is simple and no professional tools are needed.
What is the maintenance cycle?
Basic maintenance (cleaning and blade inspection) is required every 2 weeks; blade replacement is recommended every 6-8 months according to usage intensity.
Does it have dust control?
Yes, it can be equipped with an optional dust collection system to reduce dust emission during the crushing process, meeting environmental protection requirements.
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